DIY Truck Bed Rack

For those not interested in the details, here’s the video:

For years we used a Subaru Forester as a utility and travel vehicle. We could throw kayaks on top and bikes on the back, or haul a boat or utility trailer. Apparently, adding in coolers and camping gear, and us, far exceeded the load capacity it was designed for. This spring we broke both rear springs and struts. I got a finger wagging from my mechanic.

So we traded in the Subaru for a used truck that could handle the loads – a Honda Ridgeline that we’re really happy with.

The bed is too short for 17 foot boats, though. It came with a soft tonneau cover, but no roof rack. I could use the 3 ton utility trailer; but many of the local river launches aren’t big enough for that. And hooking up the utility trailer means no boat trailer, or bike rack. We need something more compact.

I looked at off the shelf ladder racks. These are heavy duty steel structures geared toward construction work, meant to stay permanently installed, which means wind noise and a hit on gas mileage all the time, whether you use them or not. It would also mean removing the bed cover. What we need is something lightweight for the kayaks and occasional long lumber, that’s quick to install and remove, so is only on the truck when needed.

Example of a perfectly serviceable wooden rack

The obvious quick and cheap solution is a homemade rack made of 2x4s that just sits in the bed. You can find examples of these online, many are well done. I don’t have a garage to store it in, though, so after sitting out in the weather I’d have to rebuild one every year, or disassemble it for storage. Pressure treated lumber would help with rot, but is heavy. All little annoyances that add up to too much hassle to just go for a short paddle or to fetch something from the lumber yard.

Searching deeper for ideas, I found a small company called Maker Pipe. I came across them years ago when they were running a successful Kickstarter campaign. They manufacture connectors to build all sorts of things out of EMT Conduit. Seemed like a cool idea at the time, but I had no idea they had spun up into a permanent business. Good for them! They’ve taken the idea further. They now make a variety of connectors for different needs, and their website and Youtube channel are chock full of useful fun ideas and helpful info, all geared to small projects like this.

EMT Conduit is galvanized pipe used for running electrical wire, especially in commercial construction. It’s mass produced in 10 foot lengths, which keeps the price low, and is readily available at any hardware or big box store. It’s rigid and strong, bendable, cuts with a simple pipe cutter, and because it’s galvanized inside and out, is rust proof. Maker Pipe’s connectors are also galvanized, so anything you build with these components can stay out in the weather. The whole idea was interesting enough to give it a try.

I started with a sketch, then made a model with sticks and hot glue to see how it would all come together.

There were some things to sort out, like access to the trunk, leaving the rolled up cover in place, clearing the roof and shark fin antenna, etc. Then I printed a diagram to count up the various connectors and pipe needed.

Initially, I was going to use 1 inch conduit. Based on some fun non-scientific tests by the Maker Pipe team, it’s roughly twice as strong as ¾” pipe.

But 1″ pipe is also twice as heavy. Doing a little math I realized it would be pushing the limit of something I could lift and move around easily. Since I still have the utility trailer for heavy duty jobs, going lighter for this rack makes more sense.

The box of connectors arrived in a few days, everything nicely packed.

I did some mockups on the truck with clamps and pipe to get final measurements. Then the whole thing went together in couple of hours. Only tools needed were a pipe cutter and a 5mm hex key Allen wrench.

Next day I tested the fit and locked it in with turnbuckles to the existing tie down cleats in the truck, and went for a drive. There’s some wind noise at highway speeds, but not as bad as expected.

Final test was to throw a kayak on top and go for a paddle. Works great. Only takes about two minutes to lift it in and lock it down. And bonus, it fits nicely in the trailer.

With no further adjustment needed, I dabbed Loctite on all the nuts. Between temperature changes and vibration, don’t want anything jiggling apart at 70mph.

Overall I’m very happy with it. If it lasts 10 years I’ll be even happier.

Sea Islands 300 : 11-Amelia Island Questing

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It’s a clear cool morning and we’re feeling peppy. Today we will say goodbye to Florida – sayonara, see ya later alligator! When we cross the St. Mary’s River for Cumberland Island we’ll be in Georgia.

But first, we have to continue questing for Doug’s phone case. We get coffee and bagels in a busy little bakery on Centre Street, browse a fine independent bookstore, and start strolling east – past stately old Victorian homes and Spanish Moss draped parks. 

The quest is not immediately promising. We debate whether to consult a local oracle or perhaps just turn back. Then we come to a computer store in a former 7-11. Maybe here? Alas, it’s still closed at this early hour. Too bad, I say, because this is IT. Says IT right on the sign, “Your source for all IT needs.” I’m certain IT is inside.

I shake the door again, discouraged.

Suddenly a black van emblazoned with a hair salon sign drives up, and out steps a young native. (His mom the chauffeur?) He has metal tubes distending his ear lobes, shaggy black locks, and baggy black pantaloons, draped about the waist are chrome chains that swing extravagantly as he lopes toward us. Tattoos of arcane symbols festoon his arms. Perhaps he is a resident shaman. He approaches, nods, then stands between us as he begins to unlock the door.

Astonished by our luck, Doug and I exchange quick looks that say we agree it’s worth the risk, so I ask, “We were wondering if you might have a case to hold this Galaxy we’re carrying around in our pocket?” 

“Which Galaxy?”

“A26”

“Nope. You might try the Target.”

“Bullseye. Where is that?” 

He points vaguely off in the distance to the south.

We continue walking a few more blocks. But with nothing in sight, decide it’s too far. Maybe there isn’t such a place, and like other natives he’s just mis-directing us away. We give up and turn back.

Off the main drag, in the quiet neighborhoods.

Circling back toward the harbor, we wander through the residential village, and soon come to a rustic Trading Post set off in trees. We stop and consider. Whatever they have in there must be very valuable – there are bars on all the windows and doors.

There’s a sign that says “1 Student at a time”. Maybe it’s the temple of a priest or spiritual guide?

Doug decides we need some supplies. He will forage inside while I make inquiries. 

A bell jangles when we open the door. Inside is a curated collection of regional foods and dubious delectations: deep fried pork rinds, dried beef jerky (is it really beef?), pickled bird eggs, dried and salted sliced tubers. Live worms and minnows. There’s a strong odor of old fish. Deer heads and stuffed bobcats on the walls. Faded photos of hunters and fishermen proudly posing with their kills. Marvelous, really, but nothing we want for the larder.

Some sort of soothsayer is held captive in a magical cage made of thick glasslike crystal, apparently forced to watch over the trade goods. Maybe he is under a spell and imprisoned as punishment for offending a local chieftain. Caution is advised, I think. I have to speak to him through a slot in the translucent cube. 

“Would you have anything that would hold a Galaxy?” Shakes head, does not appear to speak English. “The Fountain of Youth?” Again, shakes head. If it’s here, he will not divulge its location. Or maybe the spell has also made him mute.

Through pantomimes try to negotiate a trade for some cow’s milk. But he won’t accept the plastic cards issued by the bank of our king. Nor pieces of paper on which we offer to write our names. Digging into various pockets we find a few shiny coins made of fake silver and copper. These he will accept, but only for a smaller vial of cow’s milk. A sharp trader, this holy man.

We wend our way back to the harbor, ampule of cow’s milk in hand. The quest continues . . .

Sea Islands 300 : 10-Fernandina Beach on Amelia Island

The harbor at Fernandina Beach, Florida

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While tidying up Tidings, and ourselves, we’re startled by a husband and wife scuba diver team (whose metier is scrubbing the bottoms of boats in the harbor). I thought they were manatees. Doug tells a story about a scuba diver who repaired his centerboard pennant. He was befriended by manatees. So friendly, in fact, Doug had to distract them while the diver worked or they would muzzle their way into everything he was doing.

Recomposed and presentable, we walk across the tracks to the historic commercial district of Fernandina Beach, the heirloom brooch pinned to the bodice of Amelia Island.

The old train station in Fernandina Beach. The train runs all along the waterfront next to the harbor.
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Sea Islands 300 : 09-Neptune Beach to Amelia Island

Morning at Neptune Beach

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The next leg turns out to be the most interesting yet. Another long one at nearly 30 miles. It will lead across the St. John’s River past a military shipyard, then into a series of mostly wild and winding linked creeks through broad empty marshes, around small remote islands, across Nassau Sound, and finally up the west side of Amelia Island, where we hope to meet with the family of a friend for dinner. If we can get there in time.

The tidal current is for now in our favor, so we quickly finish breakfast and get underway to take advantage of it. One of the things you soon learn on these waterways is to pay close attention to the tides. Not so much to have water under the keel (we’re a small boat), but to ride the currents like sledding hills. Timing of your runs can make the difference between four hours of easy travel, or seven slow hours all uphill. If you time it right, it’s all downhill both ways. 

We want to ride the outgoing tide to the St. John’s River, then push across into the marshes on the other side, up to “the head of tide”. This is like the peak of the next hill, where water flows inland around islands from two directions meets. The opposing currents butt heads there and cancel each other out. From there we ride down the other side, then catch the next incoming tide up the Nassau River and along the length of Amelia. At least, that’s the plan. 

At the first bridge we can already see the effect. The outgoing current almost doubles our speed.

As we approach the St. John’s, though, we have a steep uphill climb through a tricky stretch of water. All the water coming down the river is against us. And the ICW has been dredged and rerouted, likely to keep traffic away from the shipyard. It now runs along a hardened artificial shoreline to port, with submerged rocks on starboard.

We barely make 2 knots against the current. There’s some concern we may not have enough power to keep us off the rocks. On the radio we hear Coast Guard reports of a boat aground nearby, which is not at all reassuring. 

We slog on, and run high past the entrance to Sisters Creek on the opposite shore to avoid getting swept down into the shipyard as we cross. Then make the turn across the river and slip into the mouth of the creek, where the current eases immediately. Rising high above us is the rusty hulk of a large bulk carrier. Doug thinks it’s a dredge dumper, made for hauling spoil out to sea, with doors that swing open underneath like railroad coal cars. One man in a hard hat clatters away with a jackhammer and grinder up on the superstructure like he’s firing a machine gun, the only visible worker on board.

Just inside Sisters Creek

Once into Sisters Creek it’s like we’ve entered another world. We can raise sail again and cut the engine. We glide past shore birds and empty islands. A pod of dolphins feeds alongside and follows us. The tide is almost ebbed here, so the channel is shallow and narrow.

At a turn in the creek we pass a large sail cruiser hard aground on the inside of the curve, canted over in the mud. An inflatable dinghy bumps the hull beside it. Maybe the one in the alerts on the radio? If anyone is onboard, they are hiding down below. The name on the boat is “Mad Max”. I bet he’s mad, too.

At Nassau Sound we swing out into the wide river. Here we have both wind and incoming tide in our favor, with the southern tip of Amelia Island to starboard. Across the sound we head up the South Amelia River. Manatees do lazy rolls at the surface, and white pelicans glide in sleepy undulating lines over the waves.

Our destination is the far north end at Fernandina Beach – our last stop before we finally exit Florida. (Wahoo!) We have made good time. But Amelia is a long island. We still have 12 miles to go. By late afternoon we lose the wind and tide and fire up the diesel to cover the last few miles. 

Approaching the harbor we find the first of many surprises. Fernandina Beach is a lovely, very old southern town. But it’s bookended by two very large pulp mills. We could see the first one for miles as we made our way north. Another pod of dolphins is feeding at the surface as we finally pass it just south of town. Beyond that, tied up at a wobbly wharf is a string of shrimp boats that look mostly retired. Fernandina Beach has a long history in the shrimp fishing industry, so maybe these are just here for decoration; a nod to the old days before shrimp was farmed overseas and made local fishing for them unprofitable.

The harbor is large and welcoming, though, and mostly full. We get fuel and a slip and much needed showers before walking into town for dinner.

Marina at Fernandina Beach, Amelia Island
Captain’s Lounge at the marina, complete with showers, wifi, coffee, fridge, and wifi.
A+ accommodations.

Sea Islands 300 : 08-St. Augustine to Neptune Beach

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Morning comes a little early. I spent much of the night listening to a persistent crackling noise that seemed to come from the water around the hull. Like electrical wires sparking. One of the odd things about these warm southern waters is the Snapping Shrimp, which sound like Rice Krispies when you pour milk on them. These shrimp are tiny, but crazy loud. So loud they interfere with navy sonar. And light sleepers, apparently. Who knew?

We have two thirty mile legs ahead of us before the next marina stop, so we need to leave early. But first we must continue Doug’s quest for a phone case, which proves as elusive as The Fountain of Youth. Our walk through town is fine if unfruitful. 

We stop random strangers and ask if they have seen this wondrous thing. Like most local legends, everyone has heard of it, but offer a different theory for where it might be. This is exactly what the natives did when conquistadors asked “Where’s the gold? Where’s The Fountain of Youth?” Not wanting a bunch of twitchy armed strangers hanging about, the locals always pointed vaguely off into the distance, “We heard about a thing like that over yonder.” Whereupon the raiders would thrash off through the swamps to the next village. 

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Sea Islands 300 : 07-A Ship of Comedians

Video of the concert on the docks.

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It’s almost full dark when I get back to the marina. From the shore I can see Doug has a boom light in the cockpit, playing guitar.

We are tied up by the dinghy dock, where people come and go in zodiacs to their big yachts out in the mooring field. Some boats are too big for the docks. Many stop to ask questions and marvel that we travel so far in a boat so small.

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Sea Islands 300 : 06-St. Augustine

Day 3 – Dipping our toes in Florida’s “First Coast”

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It’s only a couple of hours from Marineland to the oldest city in the US – St. Augustine – where I will find, finally, a decent hat. A short, easy day. Doug makes another fine breakfast, we wash up, anchor up, and head north.

Trusty WoodenBoat cap works in a pinch.

Soon the linear dredged canal relaxes into winding creeks and marshes, the Matanzas River proper. Drawbridges spring from clusters of houses that appear along the shore more frequently. We enter a patchwork quilt of history loosely stitched together – ruins of colonial era Spanish fortifications, new McMansions next to an old Victorian from 1862 at the start of the Civil War, rustic fish camps from the 1900s, wilderness as it was before Europeans arrived. Every mile under the keel takes us forward or back decades, but the trend is definitely backward in time until we reach St. Augustine.

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